Board Thickness versus Dielectric Thickness in PCB

Single-Layered dielectric pcbComponent

In this use case, the PCB a single dielectric layer sandwiched between the top metal layer and bottom metal layer. Here, h defines the BoardThickness and the d is the dielectric thickness.

When the pcbComponent has a single dielectric layer, the BoardThickness (h) should be equal to dielectric thickness (d). If h is not equal to d, then d is updated to match h.

p = pcbComponent;
sub = dielectric('Fr4');
TopMetal = p.Layers{1};
BtmMetal = p.Layers{3};
p.BoardThickness = sub.Thickness;
p.Layers = {TopMetal,sub,BtmMetal};
figure; show(p);

Multi-Layered dielectric pcbComponent

The dielectric layers are present below the top metal layer.

For multi-layered dielectrics in a PCB, the BoardThickness will be the sum of thickness of the dielectric layers below the top metal layer. The dielectrics above the top metal layers are considered as a coating and will not be included in the board thickness calculations.

In this use case, there are two dielectric layers below the top metal layer and one dielectric layer below the bottom metal layer as shown in the figure below. The BoardThickness (h) will be the sum of dielectric layers below the top metal layer (i.e. h = d1+d2+d3).

p = pcbComponent;
sub1 = dielectric('FR4');
sub2 = dielectric('Teflon');
TopMetal = p.Layers{1,1};
BtmMetal = p.Layers{1,3};
% Set the BoardThickness as sum of dielectric thickness below the top metal
% layer
h = 2*sub1.Thickness+sub2.Thickness;
p.BoardThickness = h;
p.Layers = {TopMetal,sub1,sub2,BtmMetal,sub1};
p.FeedLocations(:,3:4) = [1,4;1,4];
figure; show(p)

In this use case, there is a dielectric layer present above the top metal layer and air dielectric separates the top and bottom metal layers. Add another dielectric layer below the bottom metal layer. The dielectric layer which is present above the top metal layer is considered as coating and is included in the BoardThickness calculation. The BoardThickness (h) will be the sum of dielectric layers below the top metal layer (ie. h= d2+d3).

p = pcbComponent;
sub1 = dielectric('FR4');
sub2 = dielectric('Air');
sub3 = dielectric('Teflon');
TopMetal = p.Layers{1,1};
BtmMetal = p.Layers{1,3};
% Set the BoardThickness as sum of dielectric thickness below the top metal
% layer
h = sub2.Thickness+sub3.Thickness;
p.BoardThickness = h;
p.Layers = {sub1,TopMetal,sub2,BtmMetal,sub3};
p.FeedLocations(:,3:4) = [2,4;2,4];
figure; show(p)

The dielectric layers are present only above the top metal layer

In this use case, PCB has multilayer dielectrics that are above the top metal layer. The BoardThickness(h) will be the sum of thickness of all the dielectric layers (h = d1+d2).

Note: This is applicable only when there are no dielectrics present below the top metal layer.

p = pcbComponent;
sub1 = dielectric('FR4');
sub2 = dielectric('Teflon');
TopMetal = p.Layers{1,1};
% Set the BoardThickness as sum of dielectric thickness below the top metal
% layer
h = sub1.Thickness+sub2.Thickness;
p.BoardThickness = h;
p.Layers = {sub1,sub2,TopMetal};
p.FeedLocations(:,3:4) = 3;
figure; show(p);

Create pcbComponent for pcbReader workflow

Import the top and bottom layers from the Gerber file by setting .gtl and .gbl file to Layer2 and Layer4 in stackUp function. Pass the stackUp object to the PCBReader object.

S = stackUp;
S.Layer2 = 'EBGstruct.gtl';
S.Layer4 = 'EBGstruct.gbl';
p = PCBReader ('StackUp',S);

Create pcbComponent of PCBReader object.

When the PCBReader object is converted as pcbComponent , the pcbComponent will read all the 5 layers of stackUp object, where air dielectric is the default top and bottom layer. This is a multilayered dielectric use case. The BoardThickness will be the sum of thickness of dielectric below the top metal layer (ie. h = d2+d3).

pcb = pcbComponent(p);
pcb.BoardThickness = pcb.Layers{3}.Thickness+pcb.Layers{5}.Thickness;
pcb.FeedLocations = [0,0,2]

pcb = 
  pcbComponent with properties:

              Name: 'EBGstruct'
          Revision: 'v1.0'
        BoardShape: [1x1 antenna.Rectangle]
    BoardThickness: 0.0061
            Layers: {[1x1 dielectric]  [1x1 antenna.Polygon]  [1x1 dielectric]  [1x1 antenna.Polygon]  [1x1 dielectric]}
        FeedFormat: 'FeedLocations'
     FeedLocations: [0 0 2]
      FeedDiameter: 0.0100
      ViaLocations: []
       ViaDiameter: []
      FeedViaModel: 'square'
         Conductor: [1x1 metal]
              Tilt: 0
          TiltAxis: [0 0 1]
              Load: [1x1 lumpedElement]
        SolverType: 'MoM'
        IsShielded: 0

pcb.FeedDiameter = 0.1e-3;
show(pcb);

Modify the above use case by removing the top and bottom air dielectric layers as show in figure. This use case is now a single-layer dielectric pcbComponent. Now you can change the dielectric thickness by changing the BoardThickess.(h = d).

pcb = pcbComponent(p);
d = pcb.Layers{3};
pcb.BoardThickness = d.Thickness;
L = {pcb.Layers{2},pcb.Layers{3},pcb.Layers{4}};
pcb.Layers = L;
pcb.FeedLocations = [0,0,1];
pcb.FeedDiameter = 0.1e-3;
show(pcb);